Auto Vacuum Mandrel Washer Cutting Machine 自动真空垫圈切割机
Introduction:
Gaskets and seals are widely used in modern industry and life. The traditional method to produce gaskets is mainly with molding machines or press, but more and more flashes appear due to the difference of multi-cavity and aging of mold, this will cause high raw material waste and labor consumption.
Using Auto Vacuum Mandrel Cutting can eliminate the burrs problem and highly improve the production capacity.
This is the reason we designed our mandrel cutting machines, a kind of precision machines for cutting gaskets and O-rings from molded or extruded tubes/pipes/hoses made of rubber/plastic/silicone/polyurethane/foam or similar hard and half-hard materials.
The distinguishing features are the unique cutting method brings high output and the highest cut quality together.
Making use of our cutting machines can greatly improve efficiency and precision. The precision of cutting running accuracy is 0.03mm, and maximum cutting efficiency with 4 shafts machine can reach to be 240 pcs in one minute.
Machine Specifications
Auto Vacuum Gasket Cutting Machine |
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Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
>60 cut/min |
>120cut/min |
>240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3.5KW |
Weight |
≈320Kg |
≈550Kg |
≈620Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |
Application:
The machine is used for rapid cutting of various rubber, silicone rubber, plastic, PTFE gasket and washer and sleeves. Very efficient for tubular type components cutting.
Features:
1. Good quality machine with high efficiency can replace the traditional molding method, reduce the labor pressure and cost
2. Save the raw material and reduce the waste
3. High precision can reach to 0.03mm
4. Smooth, clean, shinning feature retains after cutting.
5. Brand components from Taiwan or Japan ensure machine reliable and stable performance.
6. Servo Motor drive can ensure higher and more stable cutting speed and efficiency.
7. Low requirement on the compressed air pressure.
8. HMI touch screen control panel allow easy and convenient parameter setting and adjustment.
9. Various choice on shafts quantity according to the washer outer diameter, one shaft, two shaft and four shaft available to meet different demands.